The Production Manager is responsible for overseeing all aspects of the steel tube mill and slitter production process, ensuring safety, quality, efficiency, and employee development. This role requires a strong leader with expertise in manufacturing, process optimization, workforce training, and KPI-driven performance management. The Production Manager will play a key role in meeting production demands in today’s competitive market while maintaining compliance with industry regulations and company policies.

Personnel Development & Training

• Ensure all mill operators, welders, forklift drivers, and general laborers receive proper training in safety, equipment operation, and production procedures.
• Develop and enforce cross-training programs to maximize workforce flexibility and reduce downtime.
• Implement ongoing skill development programs to enhance employee knowledge and career growth.

Safety & Compliance

• Lead a “Zero-Incident” Safety Culture, ensuring all employees follow OSHA, company, and environmental regulations.
• Collaborate with the EHS team to investigate and resolve safety incidents.

Production & KPI Management

• Monitor daily, weekly, and monthly KPIs including:
  • Overall Equipment Effectiveness (OEE)
  • Yield & Scrap Variances
  • Downtime & Changeover Efficiency
  • Employee Productivity & Attendance
• Develop strategic plans to improve efficiency and reduce costs.
• Ensure mills are running at full capacity while maintaining product specifications.
• Work with maintenance teams to minimize unplanned downtime through preventive and predictive maintenance strategies.

Process Improvement & Lean Manufacturing

• Lead 5S, Lean Manufacturing, and Continuous Improvement initiatives to streamline operations.
• Optimize mill changeovers to reduce transition time and increase uptime.
• Identify and implement new technologies to improve efficiency and reduce material waste.
• Work with quality control to test product compliance and ensure all products meet customer specifications.

Workforce & Shift Management

• Create and manage shift schedules to ensure proper coverage across all mills and powder coat operations.
• Manage workforce planning to ensure coverage for vacation, PTO, and sick leave.
• Foster a positive workplace culture with safety focus and engagement.

Financial & Market Adaptation

• Align production output with current market demands and sales forecasts.
• Control labor and operational costs while maintaining high productivity and efficiency.

Qualifications & Skills:

• Experience: Minimum 5+ years in a production management role in the manufacturing industry.
• Technical Knowledge: Strong understanding of mill operations, welding, metallurgy, and manufacturing best practices.
• Leadership Skills: Proven ability to lead, train, and develop teams in a high-paced environment.
• Process Improvement: Experience with Lean Manufacturing, 5S, and Continuous Improvement initiatives.
• Safety Focus: Knowledge of OSHA regulations, LOTO procedures, and workplace safety programs.
• Analytical Skills: Ability to interpret production data, track KPIs, and optimize processes.
• Communication Skills: Strong ability to work cross-functionally with maintenance, HR, quality, safety, and executive teams.
• Flexibility: Ability to adapt to changing market demands and production schedules.

   

Work Environment & Physical Requirements:

• Ability to work in a manufacturing environment with exposure to heat, noise, and heavy machinery.
• Must be able to stand, walk, bend, and lift heavy objects as needed.
• Availability for on-call support in case of emergency production issues.